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What is a Crusher Pulley and Why It Matters?

What is a Crusher Pulley and Why It Matters?

Jun 09, 2026

Most people focus on concaevs, jaw plates, and blow bars. The crusher pulley is rarely mentioned. But when the pulley fails, the whole crushing line stops. No power transmission means no crushing. At ONA, we manufacture high-quality crusher pulleys. Here’s what you need to know.A crusher pulley mounts on the input shaft. The motor drives it through V‑belts, and it transfers rotational power to the eccentric shaft or the countershaft. Without a pulley, there is no power. Without power, there is no crushing.

 

Why the Pulley Matters More Than You Think?

  • First link in the drive chain – A poor pulley causes vibration, misalignment, and belt damage.
  • Dynamic balance requirement – An unbalanced pulley shakes the entire crusher, wearing bearings and loosening bolts.
  • Belt and bearing protection – Worn grooves destroy belts quickly; misalignment overloads bearings.

 

What are the Parts Included in the Pulley Assembly?

Eg: HP300 ONA-N90305316

Pos Part No. Description Qty Net wght
1 N68605819 PULLEY 1 190.3
2 MM0345846 TAPERED SLEEVE 1 9.8
3 1047009520 PARALLEL KEY 1 0.9
4 7015778300 BUSHING, GROOVED 1 4.8

 

Advantages of ONA Pulleys:

  • Precision Machining – Strictly controlled according to OEM drawings to ensure perfect matching.
  • Dynamic Balancing Testing – Verified before leaving the factory to ensure smooth operation.
  • Dual Connection Methods – Keyway or tapered sleeve, easy installation without damaging the shaft.
  • Comprehensive Compatibility – Covers mainstream jaw crusher and cone crusher brands.
  • Customization Service – Drawings, samples, or models are available for precise production.

 

 

ONA Pulley Common Part Number Series

What Models of Pulley Do You Offer?
Suit Metso HP4, HP6, HP200, HP300, HP400, HP500, HP800, GP11F, GP220, GP300, GP330S, GP500S, C80, C96, C106, C110, C120, C125, C140, C160, C200, MP1250, NP1315, LT200HP, NW100HPC, NW200HP, OMNI1560, ST4.8, CVB1540, CVB2050-2
Sandvik H8800, CH440, CH880, CJ612
Barmac B9100SE
Symons 4.25FT
Trio TC36, TC51

 

Simple Maintenance Tips for Longer Pulley Life:

Inspect groove wear every 500 hours. Replace the pulley if side wear exceeds 1 mm.

Tighten taper lock bolts to the specified torque using a torque wrench.

Align the pulley with the motor sheave using a straight edge or laser alignment tool.

Listen for unusual wobble or clicking sounds during operation.

Replace the pulley immediately if any crack is found.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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