Among mining crushing equipment, cone crusher and jaw crusher are the two core models, and the eccentric shaft of the jaw crusher and the main shaft of the cone crusher are the main parts for transmitting power and bearing load for the two.
- Jaw crusher main shaft: The main shaft is an eccentric shaft, and its core function is to drive the movable jaw in eccentric motion. The main shaft is mounted horizontally on the frame, connected to the frame at both ends by bearings, and the movable jaw is connected to the frame via an eccentric bushing. When the motor drives the main shaft to rotate, the eccentric structure of the main shaft pushes and pulls the movable jaw, causing it to reciprocate "closer to and away from" the fixed jaw, crushing the material through extrusion and shear forces.
- Cone crusher main shaft: The main shaft is a concentric shaft, and its core function is to drive the head assembly in eccentric rotation. The main shaft is mounted longitudinally in an eccentric assembly at the bottom of the crusher. Its top end is rigidly connected to the head assembly, while its bottom end is positioned by a thrust bearing. When the motor drives the eccentric assembly to rotate, it drives the main shaft and head assembly in an eccentric circular motion around the central axis, causing the gap between the head assembly and bowl assembly to continuously change, crushing the material through squeezing and grinding forces.
During the crushing process, the main shaft is subjected to different types and intensities of force, which directly influences its material selection and lifespan:
- Jaw crusher eccentric shaft: Primarily subjected to periodic reciprocating impact loads. With each reciprocating motion of the movable jaw, the eccentric shaft experiences "instantaneous impact forces" generated by material compression, but the impact frequency is low, and the force is primarily in the transverse (horizontal) direction. Therefore, its material emphasizes "impact toughness," and alloy steel 42CrMo is often used.
- Cone crusher main shaft: Primarily subjected to continuous alternating combined radial and axial loads. When the crushing cone rotates eccentrically, the main shaft not only bears radial forces generated by material compression, but also axial pressure from the head assembly and the weight of the material. Furthermore, the rotation frequency is high, resulting in "high-frequency alternating heavy loads." Therefore, the material emphasizes "high strength and fatigue resistance," often using high-strength alloy structural steel such as 45# steel. Through-hardening and tempering treatments enhance surface hardness and core toughness.
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